This manufacturing method allows for a manufacturing process that can be controlled all the way from the CAD system to the construction site.
The cost of a new line of this kind starts from EUR 3,000,000. We are able to offer used pallet circulation lines starting from 370,000 EUR.
A pallet circulation system for the production of a wide variety of precast concrete products is usually designed individually as an in-line plant. Material flow planning and the design of individual workstations depend on the precast concrete parts to be manufactured, for example:
- floor slabs,
- double walls,
- solid walls (internal partition panels),
- multi-layer walls (three-layer walls),
- balcony slabs,
- facade elements,
- Filigran slabs.
However, this is far from the entire list of products possible for production on this equipment. The line allows you to develop and introduce into production any engineering solutions for panels and slabs of modern housing construction.
GBI-Trdae is now in a position to offer a pre-owned Vollert-Weckenmann pallet circulation line with only 268 hours of operating time (34 eight-hour shifts).
Location – Canary Islands or Germany.
Photo and list of elements of this system:
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Control system (Π‘ΠΈΡΡΠ΅ΠΌΠ° ΠΊΠΎΠ½ΡΡΠΎΠ»Ρ ΠΈ ΠΏΠΎΠ΄ΡΡΠ΅ΡΠ° Π½Π°ΡΠ°Π±ΠΎΡΠΊΠΈ ΡΠ°ΡΠΎΠ²) -
Cleaning and oiling station for closures (Π‘ΡΠ°Π½ΡΠΈΡ ΠΎΡΠΈΡΡΠΊΠΈ ΠΈ ΡΠΌΠ°Π·ΡΠ²Π°Π½ΠΈΡ Π±ΠΎΡΡΠΎΡΠ½Π°ΡΡΠΊΠΈ) -
Handling crane for closures (ΠΠΎΠ³ΡΡΠ·ΠΎΡΠ½ΠΎ-ΡΠ°Π·Π³ΡΡΠ·ΠΎΡΠ½ΡΠΉ ΠΊΡΠ°Π½ Π΄Π»Ρ ΠΌΠ°Π³Π½ΠΈΡΠ½ΠΎΠΉ Π±ΠΎΡΡΠΎΡΠ½Π°ΡΡΠΊΠΈ) -
Tilting station for pallets for removing the products (Π‘ΡΠ°Π½ΡΠΈΡ ΠΎΠΏΡΠΎΠΊΠΈΠ΄ΡΠ²Π°Π½ΠΈΡ ΠΏΠΎΠ΄Π΄ΠΎΠ½ΠΎΠ² Π΄Π»Ρ ΡΠΈΡΡΠΊΠΈ ΠΈ ΡΠ΄Π°Π»Π΅Π½ΠΈΡ ΠΎΡΡΠ°ΡΠΊΠΎΠ² Π±Π΅ΡΠΎΠ½Π°) -
4 Curing chambers (4 ΠΊΠ°ΠΌΠ΅ΡΡ ΠΎΡΠ²Π΅ΡΠΆΠ΄Π΅Π½ΠΈΡ/ΠΏΡΠΎΠΏΠ°ΡΠΎΡΠ½ΡΠ΅ ΠΊΠ°ΠΌΠ΅ΡΡ) -
Automatic robot for placing the pallets in the curing chambers (ΠΠ²ΡΠΎΠΌΠ°ΡΠΈΡΠ΅ΡΠΊΠΈΠΉ ΡΠΎΠ±ΠΎΡ Π΄Π»Ρ ΡΠ°Π·ΠΌΠ΅ΡΠ΅Π½ΠΈΡ ΠΏΠΎΠ΄Π΄ΠΎΠ½ΠΎΠ² Π² ΠΊΠ°ΠΌΠ΅ΡΠ°Ρ ΠΎΡΠ²Π΅ΡΠΆΠ΄Π΅Π½ΠΈΡ/ΠΏΡΠΎΠΏΠ°ΡΠΊΠΈ) -
Station for overtaking pallets that are more urgent than others (ΡΡΠ°Π½ΡΠΈΡ Π΄Π»Ρ βΠΎΠ±Π³ΠΎΠ½Π°β ΠΏΠΎΠ΄Π΄ΠΎΠ½ΠΎΠ², ΠΊΠΎΡΠΎΡΡΠ΅ Π±ΠΎΠ»Π΅Π΅ ΡΡΠΎΡΠ½ΡΠ΅, ΡΠ΅ΠΌ Π΄ΡΡΠ³ΠΈΠ΅) -
Racks for transporting the products to the site (ΡΡΠ΅Π»Π°ΠΆΠΈ Π΄Π»Ρ ΠΏΠ΅ΡΠ΅Π²ΠΎΠ·ΠΊΠΈ ΠΏΡΠΎΠ΄ΡΠΊΡΠΈΠΈ Π½Π° ΠΌΠ΅ΡΡΠΎ Ρ ΡΠ°Π½Π΅Π½ΠΈΡ) -
Turning station for the production of double walls (ΠΏΠ΅ΡΠ΅Π²ΠΎΡΠ°ΡΠΈΠ²Π°ΡΡΠ΅Π΅ ΡΡΡΡΠΎΠΉΡΡΠ²ΠΎ Π΄Π»Ρ Π΄Π²ΠΎΠΉΠ½ΡΡ ΡΡΠ΅Π½) -
2 Vibration and compaction stations (2 Π²ΠΈΠ±ΡΠΎΡΡΠ΅Π½Π΄Π°) -
Concrete transport shuttle Elematic for collecting concrete with track rails (Π±Π΅ΡΠΎΠ½Π½ΡΠΉ βΡΠ°ΡΡΠ»β, ΡΡΡΡΠΎΠΉΡΡΠ²ΠΎ Π°Π΄ΡΠ΅ΡΠ½ΠΎΠΉ ΠΏΠΎΠ΄Π°ΡΠΈ Π±Π΅ΡΠΎΠ½Π° Ρ ΠΏΡΡΡΠΌΠΈ) -
Half-automatic concrete distributor with control unit (ΠΏΠΎΠ»ΡΠ°Π²ΡΠΎΠΌΠ°ΡΠΈΡΠ΅ΡΠΊΠΈΠΉ Π±Π΅ΡΠΎΠ½ΠΎΡΠΊΠ»Π°Π΄ΡΠΈΠΊ Ρ ΡΡΡΡΠΎΠΉΡΡΠ²ΠΎΠΌ ΠΊΠΎΠ½ΡΡΠΎΠ»Ρ) -
Reinforcement preparation machines make Filzmoser (ΠΌΠ°ΡΠΈΠ½Ρ ΠΏΠΎΠ΄Π³ΠΎΡΠΎΠ²ΠΊΠΈ Π°ΡΠΌΠ°ΡΡΡΡ Filzmoser) -
β’ Friction wheels for working stations and preparing the pallets with reinforcement machine for welding stirrups (ΡΡΠΈΠΊΡΠΈΠΎΠ½Π½ΡΠ΅ ΠΊΠΎΠ»Π΅ΡΠ° Π΄Π»Ρ ΠΏΡΠΎΠ΄Π²ΠΈΠΆΠ΅Π½ΠΈΡ ΠΏΠΎΠ΄Π΄ΠΎΠ½ΠΎΠ² ΡΠ΅ΡΠ΅Π· ΡΠ°Π±ΠΎΡΠΈΠ΅ ΡΡΠ°Π½ΡΠΈΠΈ ΠΈ ΠΌΠ°ΡΠΈΠ½Ρ ΠΏΠΎΠ΄Π³ΠΎΡΠΎΠ²ΠΊΠΈ Π°ΡΠΌΠ°ΡΡΡΡ) -
Automatic shuttering robot for placing the closures on the pallets and storage place for closures and electrical cabinets for robot (ΡΠΎΠ±ΠΎΡ Π΄Π»Ρ ΡΡΡΠ½ΠΎΠ²ΠΊΠΈ ΠΈ ΡΠ½ΡΡΠΈΡ ΠΎΡΠ½Π°ΡΡΠΊΠΈ ΡΠΎ ΡΠΊΠ°ΡΠ°ΠΌΠΈ ΡΠΏΡΠ°Π²Π»Π΅Π½ΠΈΡ) -
β’ Cross and longitudinal closures with integrated magnets (ΡΠΈΡΡΠ΅ΠΌΠ° ΠΏΡΠΎΠ΄ΠΎΠ»ΡΠ½ΡΡ ΠΈ ΠΏΠΎΠΏΠ΅ΡΠ΅ΡΠ½ΡΡ ΠΌΠ°Π³Π½ΠΈΡΠ½ΡΡ Π±ΠΎΡΡΠΎΠ²-ΠΎΡΠ½Π°ΡΡΠΊΠΈ) -
Pallet circulation systems (Carousel lines, Rotating systems) -
Pallet circulation systems (Carousel lines, Rotating systems) -
Pallet circulation systems (Carousel lines, Rotating systems)
Operating principle of the pallet circulation line:
One of the types of products produced on the circulation line is the production of external wall panels in three layers. It can mainly consist of a compact plotter, a concrete spreader, two cranes for working with formwork, a formwork transport system, a pallet cleaning station, a system workstation and a turner.
The pallet goes through the cleaning station to the plotter. Using a computer program, the plotter puts the dimensions of the product, openings, etc. on the pallet. The advantages of this method are obvious – it speeds up the production process and guarantees the absence of measurement errors. Then, using a crane, a formwork system is installed on the marked pallet, after which the pallet with the formwork is moved to the reinforcement post, and then to the concreting post. The concrete spreader fills the formwork with concrete quickly and accurately. Next, the pallet with the product moves to the elevator, with the help of which it is installed in the cell of the drying chamber. The product is there for 2-3 hours, then it is moved to one of the surface smoothing stations. There is a radio-controlled “trowel” here, which provides faster and better surface treatment than traditional methods. After processing the top layer of concrete, the pallet is again placed in the drying chamber. As soon as the product has gained strength, it is transferred to a vertical position using a tilting table (inclined table) and unloaded onto a cart for removal to the finished product warehouse. After finishing work, buckets of targeted concrete supply are washed.
- Vollert-Weckenmann pallet circulation line:
- 320 m2 double (multilayer) walls per shift or
- 800 m2 Filigran slabs
- 500 m2 of solid walls per shift.
The plant is intended for:
- Double walls 180 – 400 mm. (with insulated double walls, with the possibility of installing thermal insulation material).
- Solid walls 100 – 200 mm.
- Filigran plates.
How much space does such a line take?
Below is a diagram of the arrangement of the elements of this line in the workshop with a span of 121.575 * 26.500 meters. This is one of the layout options, since in each case the arrangement of the elements can be designed individually.
